0755-86131192In industrial production, it is an inevitable development trend that automated industrial inspection replaces manual inspection, and the demand is not only on the production line, but also has various applications in other fields such as manufacturing, medical treatment, electronics, and molds. Industrial inspection uses a three-dimensional scanner for full-size and shape inspection, and 3D comparison with design drawings or three-dimensional models. Especially for complex curved surfaces, arc-shaped curved surfaces and other positions that cannot be detected manually, perform 3D comparison of deviations and output accurate inspection reports.
Below we use a handheld laser 3D scanner to detect industrial molds:
Customer demand:
1. Inspection object: large industrial castings
2. Customer needs: Quickly obtain the three-dimensional model of large industrial castings for quality inspection (3D surface inspection), and find that the quality of large industrial castings requires 3D inspection of the production mold, and analyze and judge the problem through 3D surface inspection.
3. Current difficulties that customers need to solve:
Large industrial castings are relatively large in size and heavier. They cannot be turned over. The manual measurement error is large and the surface accuracy is high. The traditional three-coordinates are difficult to detect, the detection efficiency is slow, and the complete 3D data of industrial castings with complex structures is difficult to obtain.
3D full-scale inspection solution for industrial large castings (handheld blue light 3D scanner)
1. Preparation
Choosing a suitable 3D scanner, the technical engineer chose a handheld laser 3D scanner (eSharp P7) to scan the metal castings. The marking is completed in 1 minute, and the marking points with a relatively large outline can be directly stuck on the object itself.
2. The workpiece is scanned. Our technical engineers use a handheld laser 3D scanner (eSharp P7) to scan to obtain 3D data of large industrial castings.
3. 3D inspection and digital-analog comparison of large industrial castings, measuring the contour of the casting, the curvature of the curved surface and other parameters, and marking the deviation results.
The value of 3D inspection solutions for industrial large castings
1. The traditional measurement method generally only measures several key positions to determine whether the tolerance requirements are met. It is difficult to cover all the positions of the workpiece. 3D scanning uses millions or even tens of millions of point data to achieve nearly 100% of the object. Full coverage measurement.
2. The measurement data is objective and accurate
There are no factors that are difficult to control due to human measurement operations, such as the accuracy of measuring tools, the mental state of the operator, accidental errors, and digital electronic archives.
3. It can solve a large number of difficult problems in traditional 3D inspection
Manually difficult to measure problems such as arc or curved surface, form and position tolerance, coaxiality, and roundness of a single hole, 3D scanning can quickly solve
4. Business economic benefits
Workers are getting more and more difficult and the cost is getting more and more expensive. The use of 3D scanning technology can replace (reduce) a certain amount of labor.
Summary of 3D inspection solutions for large industrial castings.
Using the Jingyixun handheld laser 3D scanner can get the 3D inspection report of the industrial large casting in 20 minutes, and perform assembly simulation with other matching parts in the program, so that the complex assembly work can be easily completed on the computer. The handheld laser 3D scanner can be moved freely when the scanned object is not moving, and the appearance size deviation report of the product can be obtained within a few minutes, which can be quickly used in manufacturing to achieve the complementarity of the production time of the product and the quality of the finished product. For different industrial large castings, Jingyixun has various types of scanners and solutions ranging from a few millimeters to tens of meters.
0755-86131192